Regenerative Thermal Oxidation and Heat Recovery Equipment (Tohr or RTO in Short)

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Regenerative Thermal Oxidation and Heat Recovery Equipment (Tohr or RTO in Short)

Product Description

Company Info

Product Description

RTO Regenerative Thermal Oxidation and Heat Recovery Equipment has been used widely in coating, printing, plastic and rubber, and electronic industries, for thermal oxidation and heat recovery of waste gas emitted from the coaters, with the advantages of energy saving, efficiency improvement, emission reduction and environmental protection. After the treatment by the RTO equipment, the emission index of organic waste gas can fully satisfy the National Standard GB 16297-1996 "The Standard of Atmospheric Pollutants Emission", which reduces atmospheric pollution greatly, to protect both the environment and the people's health.
The RTO equipment heats the VOC waste gas (Organic solvents in the waste gas are including acetone, butanone, ethyl acetate, methanol, cyclohexanone, xylene, etc. These solvents have a higher value of combustion heat.) to about 800, to make the hydrocarbons in the waste gas generating oxidation reaction at the high temperature, to become CO2 (carbon dioxide) and H2O (water), and then to be emitted to atmosphere. The thermal efficiency is more than 95%, and the elimination rate of VOC (Volatile Organic Compound) is more than 97%. The RTO equipment achieves the periodical circulation and recovery of heat energy from the VOC oxidation. The recovered heat can be used for heating of the ovens on the coaters by a heat medium such as heat-conducting oil or steam. The waste heat recovered by the RTO equipment can satisfy the heat demands of the ovens.
Except for auxiliary preheating by fuel oil while startup, when the emission and concentration of VOC reach a certain index, the RTO equipment does not need any auxiliary fuel during normal operation, which can save energy and protect environment.
Energy Consumption Comparison:(for example,there ar four coaters with one set of TOHR-25000.)
Energy consumption without TOHR(electrical heating for the ovens):
Electrical consumption per hour for the ovens(four coaters): 1,200 kw
Electrical consumption per day for the ovens(twenty-four-hours/day): 28,800kw
Electrical consumption per year for the ovens(threee hundred days/year): 8,640,000kw
The total cost of electrical consumption per year(RMB 0.80 per/kwh): RMB 6912000.00
Energy consumption with TOHR(electrical heating for the ovens is replaced by heat exchange of the VOC waste gas):
Electrical consumption of heating for the ovens:0kW  
Fuel oil consumption for TOHR startup:less than RMB 600000.00 per year
Benefits
As calculated according to different operation frequency for the coaters,energy saving can be approx.three to six million RMB every year.(The benefits are improved greatly.)
Address: Far East Industrial Garden, Xinxi Town, Shantou City, Guangdong Province, China
Business Type: Manufacturer/Factory
Business Range: Manufacturing & Processing Machinery
Company Introduction: Shantou Far East Light Industry and Chemical Industry Equipment Co., Ltd. is the manufacturer specialized in making large-sized plastic machinery and complete sets of packaging equipment, and possessed of a high-tech industrial base with the integration of scientific research and production, also is the earliest factory which manufacture plastic woven fabric machines in China.

Founded in 1981, our company has possessed floor space of one hundred thousand square meters, over three hundred and ninety employees (over fifty R&D technicians among them), and scores of over 200 sets advanced CNC machining centre and high precision processing equipments.

Our company supplies a wide range of products in four categories: Complete equipment for plastic woven packaging industry, film / paper processing lines, film production lines, and equipment for environmental protection and energy saving.

Complete Equipment for Plastic Woven Packaging Industry: Such as tape stretching machines, plastic extrusion coating and lamination machines, printing and tubing machines, flexographic printing machines and extra-width extrusion coating machines for woven tarpaulin. Due to our development and innovation in thirty years, the automation of equipment has been improved continuously. Many models of equipment are the first ones nationwide. Up to now, we have about one thousand customers and thousands of machines running.
Film / Paper Processing Lines: Such as coating machines, lamination machines, paper-cup paper coating machines. These machines are mainly applied in high-end packaging industries such as soft packaging industry, tobacco packaging industry, printing industry, electronic products industry and self-adhesive label paper (Sticker Tape), with over twenty patented technologies. Among our customers for coating machines, high-end users are more than eighty percent nowadays.

Film Production Lines: Such as BOPP / BOPET film production lines and three-layer co-extrusion blown film lines for heavy-duty packing bags. Up to now, we have already supplied many plants of lines in China. We have the design and manufacture capacity for the whole plants of BOPP film lines and BOPET film lines.

Equipment for Environmental Protection and Energy Saving: Such as RTO thermal oxidation, energy saving and environmental protection equipment, which is used for thermal oxidation and heat recovery of Volatile organic waste gas emitted from the coaters or printers. The equipment is characterized by energy saving, efficiency improvement, emission reduction and environmental protection, and has already been purchased and applied by many customers.

Far-East has following machinery products for your selection:
Three-Layer Co-Extrusion BOPP/BOPET Production Line
FTB /TBZ Laminating & Coating Line Series
SJ-FMH Paper Extrusion Coating and Lamination Line Series
SJ-BSP Plastic Tape Stretching Machine Series
SJ-FM Extrusion Coating and Lamination Line Series
CTD Paper-and-Plastic Printing & Tubing Machine Series
RS Flexographic Printing Machine Series
S3M Three-Layer Co-Extrusion Blown Film Line for heavy-duty packing bags
LYM Plastic Film Casting and Embossing Line Series
RTO thermal oxidation device for energy saving and environmental protection
(Volatile organic waste gas circulation utilization)

Main Awards:
National Torch Project on high technology for Enterprise,
Guangdong High-Technology Enterprise
Guangdong Equipment Manufacturing Model Enterprise
Guangdong Famous Production
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